Smart CutList

Woodworking & Cut List Glossary

Clear definitions for every term you'll encounter when optimizing cuts, choosing materials, and building projects.

60 terms

Measurements & Standards

4x8 Sheet

A 4x8 sheet is the standard panel size in North America, measuring 4 feet wide by 8 feet long (48 x 96 inches or 1220 x 2440 mm), used for plywood, MDF, OSB, and other sheet goods.

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Materials

Baltic Birch

Baltic birch plywood is a premium plywood made from solid birch veneers throughout (no filler plies or voids), manufactured in Russia and the Baltic region, prized for its uniform core, consistent thickness, and clean exposed edges.

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Tools & Equipment

Band Saw

A band saw is a stationary power saw with a continuous loop blade running over two or three wheels, used for resawing thick lumber into thinner boards, cutting curves, and ripping rough stock.

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Optimization

Bin Packing

A classic optimization problem where items of different sizes must be packed into the fewest possible fixed-size containers, forming the mathematical foundation behind cutting optimization software.

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Joinery & Assembly

Biscuit Joint

A biscuit joint uses a thin, football-shaped piece of compressed wood (the biscuit) glued into matching slots cut in two boards to align and reinforce the connection.

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Measurements & Standards

Board Foot

A board foot is a unit of volume for hardwood lumber equal to 144 cubic inches, or a piece 12 inches long, 12 inches wide, and 1 inch thick.

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Joinery & Assembly

Butt Joint

A butt joint is the simplest wood joint, formed by pressing the end or edge of one board flat against another board and fastening with glue, screws, nails, or dowels.

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Materials

CDX Plywood

CDX plywood is a construction-grade plywood with a C-grade front face, D-grade back face, and exterior-rated (X) adhesive, the most common sheathing plywood used for roofs, subfloors, and concrete forms.

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Tools & Equipment

Circular Saw

A circular saw is a handheld power saw with a toothed disc blade that spins at high speed, used for straight cuts in lumber, plywood, and other sheet goods, and the most common tool for breaking down full 4x8 panels.

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Joinery & Assembly

Clamping

Clamping is the process of applying sustained pressure to a wood joint during glue cure, ensuring tight contact between mating surfaces for a strong, gap-free bond.

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Tools & Equipment

CNC Router

A CNC router is a computer-controlled cutting machine that uses a spinning router bit to cut, drill, shape, and engrave wood and sheet goods based on digital design files, capable of executing complex nesting layouts automatically.

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Cutting Basics

Crosscut

A crosscut is a cut made perpendicular to the wood grain, used to shorten a board or cut it into multiple pieces along its length.

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Cutting Basics

Cut List

A cut list is a detailed document listing every part needed for a woodworking project, with the exact length, width, thickness, material, and quantity for each piece.

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Optimization

Cut Optimizer

Software that takes a list of required part dimensions and available stock sizes, then calculates the most efficient cutting layout to minimize material waste.

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Cutting Basics

Cut Sheet

A cut sheet is a document listing all parts for a project with dimensions and material specs, used interchangeably with cut list in many woodworking shops.

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Cutting Basics

Cutting Diagram

A cutting diagram is a visual layout that maps exactly where each part from a cut list should be cut from raw stock, minimizing waste and guiding every saw cut.

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Optimization

Cutting Optimization

The process of using algorithms to determine the most efficient way to cut parts from raw material while minimizing waste, accounting for constraints like kerf width and grain direction.

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Cutting Basics

Dado Cut

A dado cut is a flat-bottomed, square-sided channel cut across the grain of a board, typically used to receive shelves and dividers in cabinet and bookcase construction.

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Joinery & Assembly

Dovetail Joint

A dovetail joint is an interlocking joint where fan-shaped pins on one board fit into matching tails on another, creating a strong mechanical bond that resists pulling apart.

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Joinery & Assembly

Dowel Joint

A dowel joint uses cylindrical wooden pins (dowels) glued into matching holes drilled in two boards to create alignment and a strong mechanical connection.

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Cutting Basics

Edge Banding

Edge banding is a thin strip of material (PVC, wood veneer, ABS, or melamine) applied to the exposed edges of plywood, MDF, or particle board to conceal the layered core.

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Materials

Formica

Formica is a brand name for high-pressure laminate (HPL) surfaces that has become a generic term for any HPL laminate, most commonly used on kitchen and bathroom countertops, cabinets, and furniture.

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Cutting Basics

Grain Direction

Grain direction is the orientation of wood fibers in a board, which affects strength, dimensional stability, appearance, and how cleanly the material cuts.

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Optimization

Guillotine Cut

A straight cut that runs from one edge of a sheet all the way to the opposite edge, splitting it into two pieces, the way a panel saw operates.

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Materials

Hardboard

Hardboard is a dense, thin engineered wood panel (typically 1/8 to 1/4 inch thick) made from compressed wood fibers under extreme pressure, harder and denser than MDF, used for cabinet backs, drawer bottoms, and templates.

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Materials

Hardwood

Hardwood is wood from broad-leaved deciduous trees (oak, maple, walnut, cherry), classified by botanical origin rather than actual hardness, generally denser, more durable, and more expensive than softwood.

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Materials

HPL

HPL (high-pressure laminate) is a durable surface material made by pressing multiple layers of kraft paper and a decorative paper layer with melamine and phenolic resins at over 1,000 PSI.

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Tools & Equipment

Jigsaw

A jigsaw is a handheld power saw with a thin, reciprocating blade that moves up and down, designed for cutting curves, interior cutouts, and irregular shapes in wood, plywood, and other materials.

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Cutting Basics

Kerf

Kerf is the width of material removed by a saw blade during each cut, typically 1/8 inch (3.2 mm) for a standard table saw blade.

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Cutting Basics

Kerf Cut

A kerf cut (also called kerfing) is a technique of making multiple parallel saw cuts partway through rigid wood or plywood so the material can bend along a curve without breaking.

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Materials

Marine Plywood

Marine plywood is a premium plywood manufactured with waterproof WBP (weather and boil proof) adhesive and void-free veneers, designed for prolonged moisture exposure in boat building, docks, and outdoor structures.

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Materials

MDF

MDF (medium-density fiberboard) is an engineered wood panel made from hardwood and softwood fibers bonded with resin under heat and pressure, producing a smooth, uniform surface with no visible grain.

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Materials

Melamine

Melamine board is a particle board or MDF core with a thermally fused decorative melamine resin surface, providing a durable, scratch-resistant finish that requires no painting or finishing.

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Measurements & Standards

Metric vs Imperial

Metric vs imperial refers to the two measurement systems used in woodworking, with North America primarily using inches and feet (imperial) and most other countries using millimeters and meters (metric).

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Cutting Basics

Miter Cut

A miter cut is an angled cut made across the face of a board with the blade remaining vertical, commonly used for picture frames, crown molding, and trim joints.

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Tools & Equipment

Miter Saw

A miter saw is a stationary power saw with a circular blade mounted on a pivoting arm, designed for fast, accurate crosscuts and angled miter cuts in lumber, trim, and molding.

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Joinery & Assembly

Mortise and Tenon

A mortise and tenon joint consists of a rectangular projection (tenon) on one piece that fits into a matching rectangular hole (mortise) in another, forming one of the oldest and strongest wood joints.

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Optimization

Nesting

The process of arranging parts on sheets of raw material to maximize usage and minimize waste, using algorithms to calculate the most efficient layout.

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Measurements & Standards

Nominal vs Actual

Nominal vs actual refers to the difference between a board's labeled size and its true measured dimensions, with lumber being smaller than its nominal name after drying and surfacing.

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Optimization

Offcut

The leftover piece of material remaining after cutting a workpiece to size, also called a remnant, scrap, or drop.

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Materials

OSB

OSB (oriented strand board) is a structural engineered wood panel made from compressed layers of wood strands arranged in cross-oriented directions and bonded with waterproof resin.

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Optimization

Panel Optimization

The process of using software to calculate the most efficient way to cut required parts from standard-size panels while minimizing waste.

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Tools & Equipment

Panel Saw

A panel saw is a saw designed specifically for cutting large sheet materials like plywood, MDF, and melamine into sized parts, available in vertical, horizontal sliding table, and industrial beam saw configurations.

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Materials

Particle Board

Particle board is an engineered wood panel made from wood chips, shavings, and sawdust bonded with resin and pressed into sheets, less dense and less expensive than MDF, commonly used as a substrate for laminate and melamine surfaces.

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Materials

Plywood

Plywood is an engineered wood panel made by gluing thin layers (plies) of wood veneer with alternating grain directions, available in dozens of types from construction-grade CDX to cabinet-quality Baltic birch.

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Joinery & Assembly

Pocket Hole

A pocket hole joint uses an angled pilot hole drilled into one board and a self-tapping screw driven through it into a second board, creating a fast, strong mechanical connection without visible fasteners on the show face.

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Cutting Basics

Rabbet

A rabbet is an L-shaped step cut along the edge or end of a board, creating a channel that accepts another panel for flush, clean-backed joints in cabinets and boxes.

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Cutting Basics

Rip Cut

A rip cut is a cut made parallel to the wood grain, used to change a board's width.

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Tools & Equipment

Saw Blade

A saw blade is the circular cutting disc used in table saws, miter saws, and circular saws, available in different tooth counts, grind patterns, and kerf widths to match specific cutting tasks.

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Optimization

Sheet Layout

The arrangement of parts on a flat sheet of material, optimized to fit the most pieces with the least waste.

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Measurements & Standards

Sheet Sizes

Sheet sizes are the standard dimensions for plywood, MDF, OSB, and other panel materials, with 4x8 feet (1220 x 2440 mm) being the most common in North America and 2500 x 1250 mm standard in Europe.

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Materials

Softwood

Softwood is wood from coniferous (cone-bearing) trees like pine, spruce, cedar, and fir, generally lighter, faster-growing, and less expensive than hardwood, used for framing, sheathing, and everyday construction.

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Measurements & Standards

Square Footage

Square footage is a unit of area measurement equal to a square one foot on each side (144 square inches or 0.0929 square meters), used to calculate surface coverage for flooring, roofing, wall paneling, and sheet goods.

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Tools & Equipment

Table Saw

A table saw is a stationary power tool with a circular blade mounted on an arbor, protruding through a flat table surface, used primarily for rip cuts and the most versatile saw in any woodworking shop.

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Tools & Equipment

Thin Kerf Blade

A thin kerf blade is a saw blade with a narrower cutting width (3/32 inch or 2.4 mm) than standard full-kerf blades (1/8 inch or 3.2 mm), requiring less motor power and wasting less material per cut.

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Tools & Equipment

Track Saw

A track saw is a circular saw mounted on an aluminum guide rail (track), producing perfectly straight, splinter-free cuts in sheet goods without needing a table saw.

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Materials

Veneer

Wood veneer is a thin slice of real wood, typically 1/42 inch (0.6 mm) thick, peeled or sliced from a log and applied to substrates like plywood, MDF, or particle board to provide a natural wood surface appearance.

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Optimization

Waste Factor

The percentage of extra material you need to purchase beyond exact project requirements to account for cutting waste, defects, and unusable offcuts.

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Joinery & Assembly

Wood Glue

Wood glue is an adhesive formulated to bond wood fibers together, with PVA (polyvinyl acetate) being the most common type used in woodworking for its strong bond, easy cleanup, and low cost.

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Optimization

Yield Rate

The percentage of raw material that becomes usable finished product, calculated by dividing usable output by total material input.

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